Making Tiny Switches Identical ✛ ✎

Original: "Fabrication And Characterization Of High-Quality Nb/Al-AlO$$_x$$/Nb Cross-Type Josephson Tunnel Junctions Utilising CMP-based Planarisation Techniques"
arXiv:2609.08569v1 · 2026-09-08 · arXiv non-exclusive · independent analysis · 2 min
Polishing instead of mask lift-off helps make superconducting contacts smooth and uniform.

You don't build a road by demolishing the neighboring houses: first you lay the asphalt, then you grind away the excess, leaving a smooth surface. That's roughly what physicists in Heidelberg did when they took on the production of Josephson junctions. These are tiny sandwiches of superconductor and insulator through which current flows without resistance. Previously, such contacts were made by lifting off a protective mask, as if you were tearing down buildings to make room for a road. That was slow and left ragged edges.

A Josephson junction consists of two pieces of superconductor separated by a thin insulating layer. Current flows through it via quantum tunneling, and the junction acts as an extremely precise switch.

In the new work, they don't demolish the road; they polish it. Onto a silicon wafer they deposit a three-layer structure: niobium, aluminum with its oxide, and niobium again. On top they pour silicon dioxide, like asphalt, and polish it until the top electrode appears. The pressure during polishing is only 138 millibar, about like a breath of wind on your palm, but that's enough to remove 128 nanometers of silicon dioxide per minute. The result is a smooth surface without ragged edges.

Polishing instead of mask lift-off is like grinding a road rather than demolishing buildings. Previously, to make cross-shaped contacts, you had to lift off the mask, leaving burrs on the edges that spoiled the properties. Now the excess silicon dioxide is ground away without touching the contact itself. This speeds up the process and makes it suitable for multilayer integration of superconducting circuits. The method can already be introduced into the production of SQUIDs and superconducting qubits, where large arrays of uniform contacts are needed.

The pressure during polishing is only 138 mbar, about the force of a gentle breeze on your palm, yet it is enough to remove 128 nanometers of silicon dioxide per minute.

In the TV series 'The Expanse', ships use superconducting magnetic fields for radiation shielding. Josephson junctions are key components in sensors for such fields, and their mass production brings science fiction closer to reality.

I_{JJ} = \frac{V_{diff} - V_{JJ}}{R_1 + R_{filter}}
The current through the junction equals the voltage difference between the differential amplifier and the junction, divided by the sum of the resistor R1 and the filter resistance.
I_c = j_c \cdot A_{JJ}
The critical current is proportional to the junction area, with the proportionality constant being the critical current density.
t_B = \frac{\Phi_0}{B_{min} \cdot L}
The magnetic thickness equals the magnetic flux quantum divided by the product of the field at the first minimum and the junction width.
Concepts
aluminum oxide transmon qubit josephson current Josephson effect tunnel junction