
The separation of a material into pieces under stress, often initiated by crack propagation.Fracture is the process by which a material separates into two or more pieces under applied stress, typically initiated by the growth of a crack. It is a fundamental failure mode in all solid materials, from metals and ceramics to polymers and biological tissues. Understanding fracture is critical for engineering safe structures, predicting earthquakes, and even explaining natural patterns like the cracking of mud or the breaking of ice. The study of fracture bridges materials science, mechanics, and geophysics.
The modern scientific understanding of fracture began with Alan Arnold Griffith's 1921 paper, which introduced the energy criterion for crack propagation in brittle materials. This was later extended to ductile materials by George Irwin in the 1950s with the concept of stress intensity factors.
Fracture begins when stress concentrates at a flaw or defect in the material, such as a microcrack or inclusion. When the stress intensity at the crack tip exceeds a critical value (the fracture toughness), the crack propagates. The process is governed by the balance between the energy released as the crack grows and the energy required to create new surfaces. In ductile materials, plastic deformation ahead of the crack tip blunts it and absorbs energy, making fracture slower; in brittle materials, cracks propagate rapidly with little deformation. Recent research shows that even the way a material is manufactured, like 3D-printed metals, can introduce defects that lower fracture resistance, and that hydrogen can embrittle steel in novel ways.
Fracture mechanics is used to design aircraft fuselages, pipelines, and bridges, to predict earthquake rupture along faults, and to improve the durability of manufactured components, including 3D-printed parts.
Glass, despite being brittle, can be made stronger by rapidly cooling it, a process called tempering, which puts the surface in compression and makes it much more resistant to crack propagation.










